About SG Pharmatec :-
We offer complete solution for setting up pharmaceutical formulation projects including layout designs, detailed engineering, capacity calculation based on client input, engineering specifications, HVAC System design, on-time supply of equipment, installation, commissioning, etc. Company has a pool of dedicated & sector-specific experienced professionals from the field.
We offer turnkey projects for pharmaceuticals as per WHO-GMP, USFDA, MHRA, TGA and cGMP norms & requirements. We offer cost effective solutions to set up pharmaceutical projects as well as modification of existing facilities. From project planning, production machinery to packaging material for finished goods, all fall within our ambit. With wide industry experience, company has aspired & quite successfully to penetrate domestic & international market with products & services at the higher end of technology.
We have a vast experience for complete setup of pharmaceutical manufacturing unit which include IV fluids, Injectables, Tablet, Capsule, Liquid orals, Liquid externals, Powders, Bulk drugs, Allophatic, Hard & soft gelatin capsules manufacturing unit, Ayurvedic manufacturing unit.
Services Offered by us :
- Detailed engineering and drawings
- HVAC system design including detailed drawings
- Drawing up the detailed engineering specifications for production equipments and HVAC
- Supply of complete production equipment as well as the HVAC systems
- Supervision of construction of factory
- Installation and commissioning of plant
Our turnkey solutions services can be categories as below. Please follow link of each point to get detail information.
Complete layout designing
We provide complete layout designing for pharmaceuticals manufacturing plant which include design of different areas like:
- Complete laboratory setup designs (Instrumental, chemical, microbiological Lab, Stability lab, Control sample area)
- Complete design for manufacturing areas for different dosage form as par GMP
- (Good manufacturing practices),WHO-GMP,USFDA,MHRA norms.
- Ware house design which includes Raw material, packing material, finished goods store.
- Workers change room areas for maintaining cleaning & sanitation inside & outside unit.
Complete civil work
We provide complete civil work which includes:
- We prepare complete civil & structural Engineering design for plant building.
- We provide layout for main roads & connecting roads for plants.
- We prepare specifications for floor, wall & ceilings in plant.
- We prepare Design & drawings for equipments, storage tank foundations, cable racks, pipe racks, pipe slippers, pipe support & their foundation as required.
- Drawings for storm water, sewerage and effluent drains.
We provide complete details of Environmental Engineering which include:
- Identification of effluent (solid/liquid) likely to be generated.
- We prepare design of complete effluent management system like preliminary storage tank, decontamination, pumping of neutralized effluent to main stream of ETP plant etc.
- Concept & detailed engineering for handling of exhaust air through Scrubbers/incinerators.
- Liquid/solid waste disposal treatment & handling methodology.
- We provide specification for machineries needed for controlling air & notice pollutions.
- HVAC (Heat ventilation & air condition) planning
We provide HVAC (Heat ventilation & air condition) planning for maintain internal environment in pharma plants which include:
- We prepare detailed HVAC single line air flow diagrams.
- We prepare piping & single line ducting layout drawings with proposed location of HVAC equipments.
- We prepare AHU grouping, AHU filtration level drawings, Room classification, pressure zoning
Plant safety guidelines
Plant safety guidelines which include:
- We prepare design of safety plans which is required for plant safety, product safety, personal safety, spill /dust contaminants measures, gaseous contaminants measure, static electric discharge etc.
- We prepare design philosophy for fire/smoke detection and fire protection system as par NFPA/TAC requirement and other statutory requirements.
- We prepare basis for fire fighting systems & fire water tank, hydrants system & water sprinkler system
Complete electrical work
We provide complete electrical work which includes:
- Design Engineering of complete electrical distribution in plant.
- Single line diagram for power, earthing, & lighting protection layout, cable specification, cable tray layout.
- Prepare specification for motors, light fittings, cables (LV & HV) panels, push button station, socket outlets, substation equipments.
- Prepare drawings for transformers, DG sets, MCC,PCC, LDBs, motors, cables, VFDs, UPS etc
We help pharmaceuticals units for procurement of drug manufacturing license from FDA (Food & Drugs Administration)& CDSCO (Central drugs standard control organization Mumbai) . We are in close contact with all FDA & CDSCO officials & other government agencies. We provide all type of Liaison services.
We also provide initial trial batches after successful installation of machineries. Our technical staff is capable for development of any types of formulation.
We help our clients in getting overseas business as we have contact with some Exporter & Importer firm. We also provide facilities like custom clearance, LC, Export license, material shipments etc