Sgpharmatec

Ointment / Cream Manufacturing Facility

Features

Ointment or Cream Plant manufactured by Sgpharmatec are the most versatile and flexible designed to meet the widest requirements of the Pharmaceutical Industry.

Application :

  • Lotion / Cream
  • Creams
  • Delicacies
  • Hair Cosmetics Products
  • Skin Cosmetics
  • Gels
  • Emulsions
  • Lotions
  • Tooth Paste
  • Jams
  • Dressings

Technical Specification :

It is specially designed to take care of two critical factors which directly affects the quality of the Ointment or Creams.

  • Minimum man handling of Ointment.
  • Negligible vacuum drop during mixing & blending.

Needless to say, it also provides the benefits of the effective manpower utilization.

The Range of Our Supply :

  • Manufacturing Vessel OR Jacketed Planetary Mixer
  • Wax Phase Vessel
  • Water Phase Vessel
  • Storage Vessel
  • Vacuum Pump
  • Control Panel
  • Product Piping
  • Load Cells for Manufacturing Vessel for weight automation
  • Vacuum Transfer Systems for Oil & Water Phase
  • PLC based Automation system suitable for SCADA connectivity
  • Dedicated Skidded CIP & Sanitization System
  • Working Platform
  • Material Transfer Pump to Transfer material from Manufacturing Vessel OR Planetary Mixer to Storage Vessel & Storage Vessel to Ointment ( Tube ) Filling M/C. ( 02 nos.)
  • This system consist of a closed circuit Manufacturing facility from feeding of Wax / Water Phase to loading the hopper of filling machine.
  • The Wax and Water at required temperature are transferred to Manufacturing Vessel or Planetary Mixer, by vacuum through conical filter.
  • The product during emulsion formation is recirculated through Ointment Transfer Pump The Pump also discharges the product in the Storage Vessel.
  • The Storage Vessel is then taken to the filling area and it is connected to again Ointment Transfer Pump. Or Storage Vessel remain fixed ( In bigger size ) & pump transfer the ointments in the hopper of the Ointment Filling Machine.
  • The entire Plant can be operated by centralised operating panel by one operator.
  • Minimum two batches per shift of the same product can be assured in this plant.

Salient Features :

  • High sanitary standard Design & Manufacturing
  • Internal surface Mirror polished to less than 0.5 Micron RA
  • Double Speed contra-mixing slow agitator with step less speed control
  • Inbuilt/Inline High speed Homogenizer
  • Hydro Lift top covers
  • SS 316L contact parts & SS 304 Non-contact parts
  • High standard Automation System
  • Qualification Documentation like DQ, FAT & Protocols of IQ & OQ
  • Smooth processing with low Shear force
  • Teflon scrapping mechanism with Agitator
  • Internal/External re-circulation system
  • The Plant is designed to be operated only by one operator and one helper.
  • All material transfers are done by vacuum or by transfer pumps.
  • All the vessels are cGMP
  • Silicon (food grade) gasket Used.
  • All contact parts are made of S.S. 304 quality material (SS316 provided on demand) & finished to class 4B (Mirror) finish and are crevice free.
  • All pipes, pipe fittings and valves are made of SS304 / SS316 ( as per customer requirement ) seamless quality, internally electro polished, with tri-clover ended joints.
  • The entire plant is equipped with CIP & SIP connections, so that customer can use these facility, if have CIP & SIP equipment.
  • All the inlet & outlet connections are provided with tri clover joints, which are very easy for cleaning & replacement.